AEROSPACE COMPOSITE PRODUCTS
Avior Integrated Products provides a broad range of aerospace composite products to its customers. Our product focus for composite components includes aircraft fairings, ducts, and composite flight control components.
We also offer our customers design solutions to reduce weight and cost in their products. This initiative to actively provide weight and cost reduction solutions for composite structures has earned customer recognition and success stories from several aircraft manufacturers such as Boeing, Bombardier, De Havilland, and Airbus.
SOME OF OUR PRODUCTS
- Engine cowls
- Engine pylon fairings
- Vertical fin fairings
- Wing tips
- Wing to body fairings
- Air inlets and ducts
- Aircraft cabin interior panels (ceiling panels, sidewall, window)
- Avionic doors
- Glareshields and cockpit interiors
- Baggage bay components
- Engineered honeycomb core assemblies
- Transparent lenses (wingtip, landing lights transparent covers)
Materials We Use
The composite facility works with a broad range of fiber reinforcements and resin systems. We purchase our materials from customer-approved suppliers and perform all required receiving and extension testing of materials in our in-house laboratory. Traceability and expiries are ensured through robust in-house software linked with our database. The following is a list of some of the materials we use in the fabrication of our aerospace composite products and structures.
- Fibers – Carbon, aramid (Kevlar), Glass Fiber
- Matrix – BMI (Bismaleimide), Epoxy, Phenolic
- Honeycomb Core – Nomex (different densities), Aramid, Fiberglass (high-density
- Resin-supported Aluminum and Copper Mesh
- Adhesive films
- Tedlars
- Paints – Primer/Top coats/Anti-static coatings, Epoxy, Polyurethane, Teflon
Materials We Use
The composite facility works with a broad range of fiber reinforcements and resin systems. We purchase our materials from customer-approved suppliers and perform all required receiving and extension testing of materials in our in-house laboratory. Traceability and expiries are ensured through robust in-house software linked with our database. The following is a list of some of the materials we use in the fabrication of our aerospace composite products and structures.
- Resin-supported Aluminum and Copper Mesh
- Adhesive films
- Tedlars
- Paints – Primer/Top coats/Anti-static coatings, Epoxy, Polyurethane, Teflon
- Fibers – Carbon, aramid (Kevlar), Glass Fiber
- Matrix – BMI (Bismaleimide), Epoxy, Phenolic
- Honeycomb Core – Nomex (different densities), Aramid, Fiberglass (high-density
Materials We Use
The composite facility works with a broad range of fiber reinforcements and resin systems. We purchase our materials from customer-approved suppliers and perform all required receiving and extension testing of materials in our in-house laboratory. Traceability and expiries are ensured through robust in-house software linked with our database. The following is a list of some of the materials we use in the fabrication of our aerospace composite products and structures.
- Fibers – Carbon, aramid (Kevlar), Glass Fiber
- Matrix – BMI (Bismaleimide), Epoxy, Phenolic
- Honeycomb Core – Nomex (different densities), Aramid, Fiberglass (high-density
- Resin-supported Aluminum and Copper Mesh
- Adhesive films
- Tedlars
- Paints – Primer/Top coats/Anti-static coatings, Epoxy, Polyurethane, Teflon
OUR MANUFACTURING CAPABILITIES
Avior has established a world-class composite manufacturing capability that holds a broad scope of composite fabrication approvals with Boeing, Airbus, BellFlight, and Bombardier. We operate a fully accredited clean room as well as a suite of autoclaves to accommodate the fabrication of large aerospace composite products and structures
The latest technologies are in place to support the composite operations: Prepreg ply cutter, ply laser projecting system, 5 axis machining, automated 10-axis UT inspection, honeycomb core machining and forming and more.
INSPECTION AND TESTING
Supporting our composite fabrication operations are extensive inspection and laboratory testing capabilities on our aerospace composite products.
Our aerospace testing lab services are Nadcap approved but also certified by Boeing, Airbus, Bombardier, and Bell Flight. We offer these services as part of our turnkey solution for the composite fabrication business as well as service to clients seeking only testing and inspection services.
Testing capabilities include non-destructive and full-scale destructive testing, geometrical and dimensional inspection, physical testing, mechanical testing, and elevated and wet conditioning chamber.
INSPECTION AND TESTING
Supporting our composite fabrication operations are extensive inspection and laboratory testing capabilities on our aerospace composite products.
Our aerospace testing lab services are Nadcap approved but also certified by Boeing, Airbus, Bombardier, and Bell Flight. We offer these services as part of our turnkey solution for the composite fabrication business as well as service to clients seeking only testing and inspection services.
Testing capabilities include non-destructive and full-scale destructive testing, geometrical and dimensional inspection, physical testing, mechanical testing, and elevated and wet conditioning chamber.
COMPOSITE TOOLING AND PROTOTYPING
The single most important factor in producing quality aerospace composite structures is the functionality and quality of tooling. Avior has over thirty years of experience in the design and fabrication of composite molds and 5 axis trim fixtures for the aerospace industry.
This capability and expertise have evolved into a business that is supporting not only our internal composite tooling requirements but also as a service to external customers.
CREATIVE COMPOSITE SOLUTIONS
Avior offers creative solutions designed and optimized to meet your specific requirements. We are committed to providing you quality aerospace composite products and hybrid lightweight aerospace structures that use composite and metal components.
